Condition Monitoring & Predictive Maintenance Services from PERMAWELD.
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The ultimate method for maintaining plant efficiency and equipment reliability |
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Solutions for rust, limescale and microbiological problems |
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Professional repair welding and wear protective surfacing |
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smoothening life for global industries & the transport sectors |
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Advanced nanotechnology solutions to help your business stay ahead, today and tomorrow. |
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Using the specialized CTRL UL 101 ULTRASOUND DEVICE, VIBRATION ANALYSIS, and THERMOGRAPHY; Permaweld provides to Industry plant, surveys and maintenance consultancy to improve productivity and reduce energy losses. This is based on taking up Predictive Maintenance & Condition Monitoring Contracts that drastically reduce energy losses through the highly sensitive CTRL ultrasound device that can “hear and detect from a distance” compressed air or gas leaks and abnormal sound above 30,000 hz which enables “early prediction and pin pointing problem areas. WE also identify vacuum leaks, take up steam trap surveys and identify valve passing. Additionally with early identification of potential component failure in mechanical equipment, we reduce the risk of unscheduled break downs of critical equipments like HT Motors, Gear Boxes, bearings and other rotating equipment. With the CTRL Ultrasound device we are able to hear leaks that are inaudible to the human ear and would not be detected by conventional tests. The CTRL Ultrasound device is very versatile and can also identify electrical arcing, corona discharge. Besides the above mentioned uses, its usage is limited only by a lack of imagination. We offer a demonstration of CTRL Ultrasound device for purchase by industry AND we help create “new maintenance standards and schedules based on its usage for day to day prevention and audits” . It can be supplied with a handheld computer and data recording software. The CTRL Ultrasound device has unique applications in conjunction with the ULTRASOUND UL101 transmitter for QC and checking for the integrity of vessels and tanks, and as an alternate to pressure testing for aircraft cabins or shower testing for vehicle cabins. Call PERMAWELD now for a demonstration of the Ultrasound CTRL device, or to conduct a leak survey, and offer a comprehensive and regular visit for “predictive maintenance schedule with condition monitoring to get maximum productivity from your assets”. This guarantees reduction in “hidden and unscheduled” losses that exist from silent leaks, unscheduled breakdowns and sudden repairs. Click here to ask for a demonstration of the CTRL or the recommended plant survey |
Introducing the GREEN Enviro-Friendly, energy saving technology that removes and then prevents scaling, corrosion in pipelines, boilers, heat exchangers and insures long term retention of pressure in fluid flow systems.
Industry can now eliminate pipeline scaling, prevent pipeline corrosion even at high temperatures, and prevent build up of algae, Bacterial contamination within water cooling systems and water loops with MERUS installations. A MERUS installation is a Comprehensive NON INVASIVE solution that requires NO energy, NO chemicals, No Magnets and NO day to day maintenance for industry BECAUSE we are responsible and undertake TOTAL MAINTENANCE of the installed system as a long term solution. MERUS offers this GREEN technology for Corrosion, Lime scale, Biofilms, that provide long term savings. This is a unique and revolutionary, non traditional device that over comes the negative effects caused by solids in water. The installation is suitable for oil and viscous flow, effluent, and offers long term protection for Industrial Heat Exchangers, Industrial Cooling towers, Water Distribution Systems, Steam Generators, Boiler and high temperature areas where solids must be kept in a flowing state to prevent deposition.
Click here to evaluate suitability for your problems. We offer a “risk free” TRIAL and PERFORMANCE based installation for critical areas. (Subject to our discretion, suitability of installation based on your data, and site & application survey by our engineers) |
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Weld Repair Consultancy, Salvage services & speciality Product Recommendation.
We use and recommend World famous specialty MAGNA WELDING ALLOYS which are unique and specifically engineered only for critical salvage and maintenance. PERMAWELD provides weld solutions that result in Reliable and Risk Free weld joints for almost all KNOWN and UNKNOWN base metals and extreme operating environments. When using MAGNA ALLOYS industry is assured of “Long lasting repairs for difficult to weld components and machinery of varied, old, contaminated and unknown base metals”. Our experienced and certified welders offer specialized structural chassis and component repair for heavy construction and mining machinery, Industrial Press tools and dies for greater productivity. Click here to request for product or service where you have recurring weld failures or seek greater productivity |
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Permaweld's Lubrication Consultancy
We have 20 years of experience with OMEGA lubrication in critical applications with MOST industry who are market leaders ( some of our customers) in India . Omega Lubricants have repeatedly proved that they are vastly superior in performance and MAXIMIZE maintenance intervals, the life of valuable machinery and critical components. OMEGA lubricants are recommended by PERMAWELD as the “solution” for critical areas with “result based study and data” that prove savings, extension of life of specific components, enhancement of machine performance, reduction in operating temperature and vibration levels. The substantial extension of lubrication intervals compared to current industrial norms assure improvement in productivity and lowering of final costs |
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Going further with Permaweld's GREEN products TWO unique product groups Environmentally Friendly & Bio-Degradable Cleaner
These are made from natural ingredients, best suited for hospitality, food and pharmaceutical industry sectors and those seeking high quality water based, non-toxic, bio-degradable, safe cleaning products that are gentle, yet highly efficient on all deposits including grease and oil, and SAFE on all machinery and substrates from textile to natural stone surfaces. Click here for environment friendly, bio-degradable, safe cleaning product suggestions These products offer a VERY SUITABLE business extension for “specialty application contractors” who work with mechanical cleaning equipment. Training is provided for safe and high quality cleaning of any surface and for cleaning and preservation of heritage structures. This is supported by High technology water based safe coatings that allow diffusion and also protect all substrates from environmental and/or graffiti attack for many years. |
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GENS NANO Coatings
can be used indoors or outdoors. These NANO TiO2 based coatings are very effective for WATER or/and AIR PURIFICATION with UV light
How do GENS NANO TiO2 particles work for many years? How you can create a "SELF CLEANING SURFACE'' Click here How TiO2 Nano particles provide ANTI-BACTERIAL active surfaces Click here How a Gens Nano coating can be used for AIR PURIFICATION and ODOUR CONTROL. Click here Click here to give us your details and request for a “trial application” |
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