Permaweld — Since 1988, making maintenance a profit centre

Energy Audits

Steam System Audit

Boiler-to-point-of-use steam system audits covering generation efficiency, distribution losses, and trap performance.

ISO 9001:2015 38+ Years Free Assessment
Steam System Audit — Permaweld industrial engineers at work

Cuts fuel and water waste

Backed by TLV steam engineering

Findings quantified in rupees

What We Do

Audit the full steam path — boiler combustion efficiency, distribution insulation, condensate recovery, and steam trap performance.

What We Find

Where fuel and water are being wasted, from combustion inefficiency to leaking traps and uninsulated piping.

How It Helps

Plant management gets a fuel-cost-quantified, prioritized list of what to fix first.

Our Advantage

Reinforced by our principal partnership with TLV, a 70+ year Japanese steam engineering specialist.

Steam is invisible until it's gone — and by the time it shows up on the fuel bill, a plant has already paid for months of it. Unlike a visible leak, wasted steam rarely announces itself until someone is specifically looking for it.

Our steam system audits examine the full steam path — boiler combustion efficiency, distribution insulation, condensate recovery, and steam trap performance — to identify where fuel and water are being wasted, since a loss at any single point along that path quietly compounds with every hour the plant runs.

Our steam-system expertise is reinforced by our principal partnership with TLV, a Japanese manufacturer with 70+ years of steam engineering focus, giving us access to purpose-built steam components alongside our own audit findings — so a recommendation isn't just a diagnosis, it comes with a proven engineering solution behind it.

Findings are quantified in fuel-cost and rupee terms so plant management can prioritize corrective action based on actual financial impact rather than guesswork about which part of the steam system deserves attention first.

Steam System Audit — Frequently Asked Questions

What is a steam system audit?

A steam system audit examines the full steam path — boiler combustion efficiency, distribution insulation, condensate recovery, and steam trap performance — to identify where fuel and water are being wasted.

Why is a steam energy audit important?

Steam is invisible until it's gone, and by the time a loss shows up on the fuel bill, a plant has already paid for months of it.

How is a steam system audit performed?

Engineers audit boiler combustion efficiency, distribution insulation, condensate recovery, and steam trap performance, reinforced by our principal partnership with TLV, a Japanese steam engineering specialist with 70+ years of focus.

How does this differ from a steam trap survey?

A steam system audit covers the whole steam path including combustion and insulation, while our steam trap survey specifically tests every trap for failure. The two are complementary.

Which industries use this service?

Steam system audits are used in refineries, power generation, tyre manufacturing, pharmaceuticals, and paper and pulp processing — any plant running steam-intensive processes.

What information does the customer receive?

Findings are quantified in fuel-cost and rupee terms so plant management can prioritize corrective action.