Resources
Free Tools & FAQs
Free Tools
Quantify Your Own Losses
Rough estimates based on typical industrial figures — a real Permaweld audit measures your plant directly. Use these calculators to get a directional sense of scale before you talk to us; the actual numbers for your plant depend on equipment specifics our engineers would only capture with instruments on-site.
Compressed Air Leak Cost
Steam Trap Loss
Energy Savings Estimator
Audit ROI & Payback
Resources
Frequently Asked Questions
What does a Permaweld Loss Assessment actually involve?
We inspect the relevant systems in your plant — steam, compressed air, electrical, or mechanical — using calibrated instruments (ultrasonic leak detectors, thermal cameras, vibration analyzers). Every loss we find is quantified in rupees, not just flagged, so the report you receive is something a plant manager can act on directly rather than a general list of observations.
How much does a Loss Assessment cost?
Cost depends on plant size, scope, and service type. Our positioning is simple: our fee is always less than what you save. Contact us for a scoped quote based on your plant — we'd rather understand what you're dealing with first than quote a number that doesn't match the actual scope of work.
How long does a typical assessment take?
Most single-service assessments (compressed air, steam trap, thermography) are completed within a few days on-site, with a full report delivered shortly after. Larger multi-system assessments take longer depending on plant size, since the on-site time scales with how many separate systems need to be surveyed.
Do you work with plants outside Bangalore?
Yes — we serve plants across India, including Mumbai, Delhi NCR, Chennai, Hyderabad, Pune, Ahmedabad, Kolkata, Coimbatore, Jamshedpur, and Visakhapatnam. Our engineers travel to the plant for every assessment, since the surveys we run depend on being physically on-site with the equipment.
What industries do you have experience in?
Oil & gas/refinery, power generation, metals/mining/cement, pharmaceuticals, chemicals, food & beverage, textile/tyres, automotive, engineering, and paper & pulp. Each industry tends to lose money through a different mix of utilities, and our audits are scoped to match whichever systems matter most for that specific type of plant.
What happens after the report is delivered?
We can execute the corrective work ourselves (leak repair, weld restoration, insulation) or hand off a prioritized action list for your maintenance team to implement — whichever fits how your plant prefers to operate. Either way, the report itself stays useful as a reference even after the immediate fixes are complete.
Are you ISO certified?
Yes — Permaweld Pvt. Ltd. is ISO 9001:2015 certified, reflecting a quality management system that applies to how we run assessments, not just to the paperwork behind them.